A Real Danger We Encountered Recently with Forklift Chargers

Forklift Chargers on timber pallets during FRA

Our primary objective at Tennals Environmental Services (TES) is making sure our clients are safe. In order to detect possible risks before they become catastrophic accidents, fire risk assessments are essential to this aim. One of the most prominent recurrent fire hazards we’ve come across throughout our recent inspections is the incorrect positioning of forklift chargers.

Forklift Chargers on Timber Pallets: A Hidden Fire Hazard

Forklift chargers are essential for keeping warehouse operations running smoothly, but they can also pose significant fire risks if not managed correctly. One particularly alarming trend we’ve noticed is the placement of these chargers on timber pallets. While this may seem like a minor oversight, the potential consequences could be catastrophic.

Timber, as we know, is a flammable material. When forklift chargers are placed on wooden pallets, a dangerous combination of electrical and combustible elements is created. If a charger overheats or sparks during operation, the timber can quickly catch fire, leading to a full-blown fire incident that could spread rapidly through a warehouse or storage area.

The Consequences of Ignoring This Risk

Failing to address the risk of forklift chargers on timber pallets can result in severe consequences. If left unresolved, this situation could lead to:

  • Fire Outbreaks: An overheated charger could ignite the pallet, causing a fire that spreads to nearby stored goods, machinery, or even the structure of the building itself.
  • Financial Losses: In addition to the cost of repairing fire damage, companies could face significant downtime in operations, leading to lost revenue and decreased productivity.
  • Harm to Personnel: The risk to human life is, of course, the most critical concern. Fires caused by forklift chargers could endanger employees working in the vicinity, especially in large-scale warehouses where evacuation might take longer.

Steps to Mitigate the Risk

At TES, we strongly recommend the following to mitigate this fire risk:

  1. Remove Timber Pallets: Forklift chargers should never be placed on or near combustible materials like timber. Instead, opt for non-combustible, fire-resistant platforms or stands.
  2. Routine Inspections: Conduct regular inspections of forklift charging stations to ensure there are no signs of overheating, wear and tear, or improper placement.
  3. Install Fire Safety Measures: Ensure fire extinguishers and other fire suppression tools are easily accessible near charging stations, and train staff on how to handle emergencies.
  4. Proper Ventilation: It is important to have enough ventilation in charging areas to avoid heat accumulation, which can further lower the danger of fire.

Why Choose Us for your Fire Risk Assessments

At Tennals Environmental Services, we take fire safety seriously, and identifying risks like these is just one part of our comprehensive fire risk assessments. It’s vital for businesses to be aware of the potential dangers in their operations, such as the improper use of forklift chargers, and take immediate action to resolve them. By doing so, companies can safeguard not only their assets but, more importantly, the lives of their employees.

Fire risks are often hidden in plain sight, but with proper awareness and timely intervention, they can be effectively managed. If you’re concerned about fire risks in your workplace, we’re here to help with thorough assessments and tailored advice to keep your operations safe.